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Basalt Continuous Fibers

Properties Of Basalt Fiber

Basalt is a hard, dense, dark volcanic rock composed chiefly of plagioclase, pyroxene, and olivine, and often having a glassy appearance. The name "basalt" is usually given to a wide variety of dark-brown to black volcanic rocks, which form when molten lava from deep in the earth's crust rises up and solidifies. Basalt deposits frequently cover areas on many thousands of square kilometers. Basalt differs from granite in being a fine-grained extrusive rock and having a higher content of Iron and Magnesium. The density of basalt rock is between 2.8 and 2.9 g/cm³. It is also extremely hard - 5 to 9 on Mho's scale. This gives basalt a superior abrasion resistance and casted basalt is often used as a paving and building material. While the commercial applications of cast basalt have been well known for a long time, it is less known that basalt can be formed into continuous fiber having unique mechanical and chemical properties.

 

Basalt Woven Fabrics

Property
Unit
Value
Weight
[g/m²]
750
Weave
 
twill 3/1
Count
[picks/dm]
119/78
Type of yarn
[tex]
330

 

Physical Properties

Property
Unit
Value
Density
g/cm³
2.7
Thermal linear expansion 0-300
ppm/deg C
8.0

 

Mechanical Properties

Property
Unit
Value
Tensile strength
MPa
4840
Elastic modulus
GPa
89
Elongation at break
%
3.15

 

Chemical Analysis

Element
%
SiO2
58.7
Al2O3
17.2
Fe2O3
10.3
MgO
3.82
CaO
8.04
Na2O
3.34
K2O
0.82
TiO2
1.16
P2O5
0.28
MnO
0.16
Cr2O3
0.06

Comparison Characteristics

Physical Properties

Property
Unit
Basalt
E-Glass
S-Glass
Density
g/cm³
2.7
2.57
2.48
Thermal Linear Expansion 0-300C
ppm/C
8.0
5.4
2.9

 

Mechanical Properties

Property
Unit
Basalt
E-Glass
S-Glass
Tensile Strength
MPa
4840
3450
4710
Elastic modulus
GPa
89
77
89
Elongation at Break
%
3.15
4.7
5.6

 

Basalt Fiber Laminates

Composite test panel was fabricated by resin transfer molding. The panel consisted of 5 plies of wide weave basalt fabric and the resulting composite was roughly equal to a [0º/90º] laminate. The resin used was Shell EPON-862 with curing agent W. The fiber volume in the composite was approximately 44%.

 

Characteristics of Basalt Laminate

Width
24.9 mm
0.979"
Thickness
3.25 mm
0.126"
Failure Load
46.205 kN
10.126 lb
Ultimate Strength
578.8 MPa
83.95 kP.S.I.
Elastic modulus
33.94 GPa
4.92 MP.S.I.
Poisson's Ratio
0.193
 

 

Comparative Characteristics of Basalt and E-Glass Laminates

Quasi-isotropic Composite
Basalt Laminate
E-Glass Laminate
Elastic modulus
34 GPa (4.9 MP.S.I.)
17.2 GPa (2.5 MP.S.I.)
Ultimate Strength
579 MPa (84 kP.S.I.)
207 MPa (30 kP.S.I.)

 

 

 

 

 


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